Description

FG-1500 4-in-1 Laser Cleaning and Welding System

The FG-1500 is an advanced 4-in-1 laser system designed for comprehensive surface treatment. It integrates laser rust removal, surface cleaning, welding, and cutting functionalities, offering unparalleled versatility and efficiency. This system utilizes high-energy laser beams to precisely remove rust, contaminants, and prepare surfaces without chemical agents or manual abrasion. Its operation involves directing a high-power laser beam onto the target surface, causing rust and impurities to vaporize or detach, which are then cleared by airflow.

Operating Videos:

The 4-in-1 laser system features an integrated wire feeder, enabling rust removal, weld seam cleaning, welding, and cutting. It offers high-speed operation, improved efficiency, and superior results for prolonged continuous use. The wire feeder is a standardized component that minimizes gaps in components and enhances weld quality. Furthermore, the system can be integrated with robotic arms for automated applications.

• Cleaning: Rust removal and comprehensive surface cleaning.
• Welding: Versatile welding capabilities, including continuous and spot welding.
• Weld Seam Cleaning: Removal of rust and cleaning of weld seams.
• Cutting: Capable of cutting steel up to 4mm in thickness.

System Components:

• Machine Dimensions: 710x420x1025 mm
• Wire Feeder Unit
• Chiller for cooling system
• Touchscreen Display
• Control Buttons
• Air Inlet for lens cooling system
• Cooling Fan
• Connections for welding equipment and wire feeder
• Laser Gun

Laser Gun Components:

• Nozzle
• Safety Switch
• Air Hose
• Water Hose
• Gas Hose

Nozzle Types:

• A Copper Beak
• B Copper Beak
• C Copper Beak
• AS-12 Copper Beak (Wire feed 0.8/1.0/1.2 mm)
• BS-16 Copper Beak (Wire feed 1.6 mm)
• CS-12 Copper Beak (Wire feed 0.8/1.0/1.2 mm)
• DS-12 Copper Beak (Wire feed 0.8/1.0/1.2 mm)
• ES-12 Copper Beak (Wire feed 0.8/1.0/1.2 mm)
• FS-16 Copper Beak (Wire feed 1.6 mm)

Product Specifications:

—> Fiber Laser 4 in 1 – 1,000W <—

• Power: 1,000W
• Laser Wavelength: 1080±10 nm
• Model of Operation: Connect/Disable
• Power Range: 10-100%
• Fiber Diameter: 25-50
• Sighting Position: Glow
• Fiber Length: 10 m
• Welding Speed: 0-120 mm/s
• Applicable Thickness: <3.5 mm (Depending on material)
• Wire Feeder Speed: 38-600 mm/min
• Wire Feed Diameter: 0.8/1.0/1.2/1.6/2.0 mm
• Cooling Mode: Chiller water cooling
• Working Environment: 10-40°C, 10-85% humidity (non-condensing)
• Rated Output: 3.5 kW
• Operating Voltage: 220±20 V, AC, PE, 50-60 Hz
• Size: 710x420x1025 mm
• Weight: 180 kg

—> Fiber Laser 4 in 1 – 1,500W <—

• Power: 1,500W
• Laser Wavelength: 1080±10 nm
• Model of Operation: Connect/Disable
• Power Range: 10-100%
• Fiber Diameter: 25-50
• Sighting Position: Glow
• Fiber Length: 10 m
• Welding Speed: 0-120 mm/s
• Applicable Thickness: <3.5 mm (Depending on material)
• Wire Feeder Speed: 38-600 mm/min
• Wire Feed Diameter: 0.8/1.0/1.2/1.6/2.0 mm
• Cooling Mode: Chiller water cooling
• Working Environment: 10-40°C, 10-85% humidity (non-condensing)
• Rated Output: 4.5 kW
• Operating Voltage: 220±20 V, AC, PE, 50-60 Hz
• Size: 710x420x1025 mm
• Weight: 180 kg

—> Fiber Laser 4 in 1 – 2,000W <—

• Power: 2,000W
• Laser Wavelength: 1080±10 nm
• Model of Operation: Connect/Disable
• Power Range: 10-100%
• Fiber Diameter: 25-50
• Sighting Position: Glow
• Fiber Length: 10 m
• Welding Speed: 0-120 mm/s
• Applicable Thickness: <3.5 mm (Depending on material)
• Wire Feeder Speed: 38-600 mm/min
• Wire Feed Diameter: 0.8/1.0/1.2/1.6/2.0 mm
• Cooling Mode: Chiller water cooling
• Working Environment: 10-40°C, 10-85% humidity (non-condensing)
• Rated Output: 6 kW
• Operating Voltage: 220±20 V, AC, PE, 50-60 Hz
• Size: 1060x505x1120 mm
• Weight: 250 kg

—> Fiber Laser 4 in 1 – 3,000W <—

• Power: 3,000W
• Laser Wavelength: 1080±10 nm
• Model of Operation: Connect/Disable
• Power Range: 10-100%
• Fiber Diameter: 25-50
• Sighting Position: Glow
• Fiber Length: 10 m
• Welding Speed: 0-120 mm/s
• Applicable Thickness: <3.5 mm (Depending on material)
• Wire Feeder Speed: 38-600 mm/min
• Wire Feed Diameter: 0.8/1.0/1.2/1.6/2.0 mm
• Cooling Mode: Chiller water cooling
• Working Environment: 10-40°C, 10-85% humidity (non-condensing)
• Rated Output: 8 kW
• Operating Voltage: 220±20 V, AC, PE, 50-60 Hz
• Size: 1060x505x1120 mm
• Weight: 250 kg

The laser system efficiently removes rust with high precision and speed. It is a technologically advanced, accurate, safe, and user-friendly solution for rust removal on various surfaces. Its benefits include pinpoint accuracy, safe operation without noise pollution, and intuitive control for adjustable power and resolution.

• Precision: Laser selectively removes rust from target areas.
• Safety: Operates without generating noise pollution.
• Ease of Use: Intuitive controls allow for easy adjustment of power and resolution.

Why Choose Laser for Rust Removal?

Laser technology offers superior advantages over conventional methods such as sandpaper, sandblasting, or chemical treatments due to its physical and technical attributes.

Laser Rust Removal Working Principle:

The laser emits a high-energy beam (typically a fiber laser like Nd:YAG or 1064 nm fiber laser) onto the metal surface. When the light strikes the rust layer (iron oxide), which effectively absorbs laser energy, the rust vaporizes or ablates. The underlying base metal, being more reflective, remains undamaged.

Advantages of Laser Rust Removal:

1. No Metal Substrate Damage: Laser energy is calibrated to ablate only the rust layer without affecting the base metal.
2. Chemical-Free Operation: Environmentally friendly and safe for operators.
3. Minimal Debris: Rust is primarily vaporized and captured by filtration systems, reducing airborne particles.
4. High Precision and Speed: Capable of precise operations and suitable for robotic integration in industrial settings.
5. Long-Term Cost Savings: While initial investment may be higher, the system offers extended lifespan and low maintenance requirements.