Automatic Filling and Sealing Machine for Coffee Capsules

Description

Automatic Filling and Sealing Machine for Coffee Capsules

The BG series of automatic filling and sealing machines are fully automatic, high-speed sealing machines. They perform operations from cup dropping, filling, film releasing, coding, double sealing, and cup ejection. This machine is suitable for filling and sealing liquids, pastes, and powders in plastic cups of various shapes. Applications include products such as mixed grains, biscuits, candies, jelly, yogurt, ice cream, juice, condiments, sauces, soy milk, coffee powder, soy milk powder, sour plum soup, etc.

The BG series automatic filling and sealing machine utilizes a chain stepping transmission mechanism, enabling continuous 24-hour operation. Constructed with corrosion-resistant materials like stainless steel, aluminum alloy, and copper, it complies with Food Sanitation Law standards. Its stable and reliable performance makes it an ideal primary equipment for beverage production lines. The machine can automatically (or manually) place cups.

Electrical and pneumatic components are sourced from internationally renowned brands, including those from Germany, France, and Japan. The man-machine interface, PLC, and optional standby control systems can be configured according to specific requirements.

Specification:

Automatic Filling and Sealing Machine for Coffee Capsules, Green Tea, Creamer, Milk Powder | SALECNC.NET

Features:

1. Electrical and Pneumatic Components
Electrical and pneumatic components are manufactured by reputable domestic and international brands (customization available based on customer needs). This ensures stable quality and a long service life. Critical mechanical parts are produced using advanced precision machining centers, resulting in precise mechanical integration, stable operation, advanced performance, and reliable quality.

2. Temperature Control System
The machine employs a new electric heating constant temperature controller, representing a next-generation intelligent heating system. It offers effective temperature control, enhanced energy efficiency, a novel design with a rational and aesthetic structure, acid-resistant stainless steel materials that comply with hygienic standards, and ease of maintenance.

3. Filling Types
The BG series automatic filling and sealing machine is designed to accommodate containers of varying specifications. It can be equipped with diverse filling mechanisms, including self-flow, plug, volumetric cup, negative pressure, and screw filling, making it adaptable for a wide range of products.

4. Advanced Design
a: The entire machine features an advanced design, a rational structure, and reliable performance.
b: Fully automatic operation with adjustable production speed ensures easy and safe operation, leading to improved work efficiency and reduced labor costs.
c: Photoelectric eye correction ensures accurate sealing.
d: Dual-stage sealing with adjustable pressure. The sealing can be configured for easy tear-off or tamper-evident properties according to customer requirements, reflecting a user-centric design.
e: Provides firm sealing with smooth, flawless edges.
f: The equipment can be customized to meet specific customer requirements, with the option to integrate additional auxiliary functions.

5. Cup Dropping and Automatic Operation
Fully automatic operation encompasses the entire production process, including cup dropping, filling, film unwinding, sealing, and cup ejection. Technical configurations can be adjusted to meet varying customer needs.

6. Structure
The machine’s construction utilizes steel and stainless steel, offering a simple structure and straightforward operation.

Configuration:

• The machine frame is welded from channel steel and angle iron, treated with three layers of anti-rust protection, and then clad in 304# stainless steel. Exposed components are treated for rust prevention and made from stainless steel, aluminum, etc.
• Electrical components are sourced from well-known domestic and international brands such as “Omron” and “Siemens”.
• Pneumatic components utilize Taiwan’s “Airtech” brand. The machine can be customized based on buyer-provided sample cups and specific requirements.

Machine Structure:

• Aluminum Plate Components: Utilize acid-resistant aluminum alloy molds, ensuring non-deformation, corrosion resistance, high hardness, and extended lifespan.
• Frame Components: Welded from high-quality carbon steel, sprayed with anti-rust paint, and covered with 304 stainless steel. The base is equipped with solid anchor bolts. An all-stainless steel construction is also available.
• Transmission System: Employs motors, reducers, cam dividers, templates, and transmission chains from renowned brands such as Mitsubishi Electric.

System Composition:

• Cup Dropping System: Consists of a rack, slide rail, and cup storage bin. When the template stops, a signal synchronizes the control actions for stable and efficient completion.
• Filling System: Features a 304 stainless steel storage tank with customizable dimensions. Filling volume is adjustable, quantitative, and accurate, ensuring high filling precision without dripping. Optional mixing, heat preservation, and heating systems can be integrated.
• Film Unwinding System: This system directly dispenses film from a roll onto the empty cup via a take-up mechanism, offering high accuracy, time savings, and efficiency.
• Coding System: Incorporates automatic ribbon coding with adjustable constant temperature control and quick character changes. Loading and unloading are user-friendly.
• Film Correction System: Utilizes photoelectric eye tracking for automatic film pattern correction, ensuring precise alignment with the cup mouth.
• Sealing System: Employs constant temperature (intelligent temperature control) hot pressing for a two-stage sealing process. The sealing head is crafted from premium brass, providing excellent thermal conductivity for a firm and robust seal.
• Control System: Machine operation is managed via buttons, with key components sourced from well-known domestic and international brands.

For inquiries or contact:

082-972-9329 (Jimmy)
083-256-5981 (Komin)
02-312-0227 (Office)
E-mail: [email protected]