Description

100W Pulse Rust Removal Laser Machine – Metal Cleaning System

The handheld laser cleaning machine is a new generation of high-tech, non-contact laser cleaning product. It is designed for efficient, energy-saving, and environmentally friendly operation, utilizing advanced laser technology. This system effectively removes resins, oils, dirt, rust, and corrosion from various workpiece surfaces without damaging the underlying material. Its precise cleaning capabilities are ideal for complex shapes and fine positioning in industrial processing, leading to higher cleanliness standards and reduced overall production costs. The machine is primarily utilized across diverse sectors including automotive manufacturing, mechanical and electronic processing, cultural heritage restoration, mold production, shipbuilding, food processing, and the petrochemical industry.

Laser cleaning technology employs high-energy laser beams to instantly evaporate or peel contaminants, rust, or coatings from a workpiece surface. This process achieves rapid, high-speed cleaning without physical contact, effectively removing adhered materials or surface coatings to achieve a pristine finish.

Handheld laser cleaning head: Ergonomic, safe, and user-friendly design.

This technology is a novel approach based on the interaction between laser energy and matter. It fundamentally differs from conventional mechanical, chemical, or ultrasonic cleaning methods (wet processes). Unlike traditional methods, it does not require ozone-depleting CFC organic solvents and operates pollution-free, silently, and without harm to human health or the environment, positioning it as a leading ‘green’ cleaning solution. Laser cleaning offers significant advantages over traditional cleaning techniques.

Specification

Note: The above performance parameters are standard test data. Due to the complexity of actual applications, the data may vary.

• It is efficient, fast, and low-cost, with minimal thermal and mechanical load on the substrate, ensuring non-damaging cleaning.
• Waste materials are recyclable, contributing to zero environmental pollution.
• The process is safe, reliable, and poses no risk to operator health.
• It effectively removes various thicknesses and compositions of coatings and rust.

Features of Laser Cleaning Machine

1. Equipped with Raycus laser, providing high beam quality and stable performance.
2. Hand-held laser cleaning head offers convenience, ease of use, and light weight for prolonged operations.
3. Integrated design with a compact structure for simple installation and immediate operation after power-on.
4. Broad material applicability and flexible, efficient use across diverse industrial processing scenarios.
5. Low environmental requirements, stable system, maintenance-free operation, and extended service life.
6. Non-contact processing eliminates consumables, damage, and pollution.

Traditional Industrial Cleaning Methods

Mechanical friction, Chemical corrosion, Liquid solid jet, High frequency ultrasonic

In sectors such as petroleum, chemical, steel, and power generation, the production, transportation, storage, and installation processes inevitably lead to the formation of oil stains, welding slag, various oxides, polymers, scale, deposits, rust, and corrosion. Industrial cleaning is critical for preventing major safety incidents like leaks and explosions. However, common industrial cleaning methods present challenges:

• Mechanical friction cleaning: Achieves high cleanliness but risks substrate damage.
• Chemical corrosion cleaning: Offers stress-free cleaning but generates significant pollution.
• Liquid and solid jet cleaning: Provides greater flexibility but incurs higher costs and complex wastewater treatment.
• High-frequency ultrasonic cleaning: Delivers good cleaning effects but is limited by size, and the workpiece must be dry.

Advantages of Laser Cleaning Technology

Laser cleaning technology has emerged as a green and environmentally friendly cleaning method, offering distinct advantages over traditional industrial cleaning. It has garnered significant attention from industries such as automotive manufacturing, electronic processing, mold production, and petrochemicals due to its efficacy:

• No consumables, no chemical pollution, no noise, and energy-saving operation.
• Non-contact, non-abrasive, stress-free process with minimal damage to the substrate.
• Achieves high cleanliness by removing pollutant particles at the nanometer level.
• Fiber optic transmission enables movable operation and cleaning of hard-to-reach areas.
• Synchronized cleaning and processing achieve zero emissions during the cleaning cycle.
• Capable of rapid cleaning of heavy pollutants and high-speed cleaning of light pollutants.

Application Examples

• Rust removal
• Paint stripping
• Degreasing
• Pretreatment of parts before coating
• Pre-weld preparation
• Post-weld treatment
• Oxide removal
• Cultural relic restoration

• Aviation industry
• Shipbuilding industry
• Automotive industry
• Construction industry
• Food processing industry
• Tire industry
• Electronics industry
• Cultural relic restoration
• Production and processing industry