Description

LC-3000W 4-in-1 Laser Cleaning and Welding Machine

The LC-3000W 4-in-1 Laser Cleaning and Welding Machine is an advanced industrial system designed for comprehensive surface treatment and fabrication. This unit leverages high-power laser technology to perform multiple functions, including rust removal, welding seam cleaning, welding, and cutting, offering unparalleled efficiency and precision.

This laser cleaning machine utilizes high-energy laser beams to effectively remove rust and other contaminants from metal surfaces without the need for chemical agents or abrasive manual scrubbing. The high-power laser ablates the rust and debris, which are then expelled by an air jet.

The 4-in-1 laser system includes an integrated wire feeder, enabling efficient rust removal, welding seam cleaning, welding, and cutting. It is engineered for high-speed operation, superior performance, and consistent results. The machine offers long-term, continuous operation with minimal consumables for welding, ensuring extended service life. The standard wire feeder enhances welding quality by reducing gaps and improving structural integrity. Furthermore, this system can be integrated with robotic arms for automated applications.

Key Functions:

• Cleaning: Removes rust and cleans all surfaces.
• Welding: Performs various welding tasks, including continuous and spot welding.
• Welding Seam Cleaning: Cleans rust and contaminants from welding seams.
• Cutting: Capable of cutting steel up to a maximum thickness of 4 mm.

Machine Components:

• Dimensions: 710x420x1025 mm
• Wire Feeder Unit
• Chiller Unit (coolant system)
• Touchscreen Display
• Control Buttons
• Air Inlet (for lens cooling system)
• Cooling Fan
• Connections for Welding Tools and Wire Feeder
• Laser Gun

Laser Gun Components:

• Nozzle
• Safety Switch
• Air Hose
• Water Hose
• Gas Hose

Nozzle Types:

• A Copper Beak
• B Copper Beak
• C Copper Beak
• AS-12 Copper Beak (Wire feed 0.8/1.0/1.2 mm)
• BS-16 Copper Beak (Wire feed 1.6 mm)
• CS-12 Copper Beak (Wire feed 0.8/1.0/1.2 mm)
• DS-12 Copper Beak (Wire feed 0.8/1.0/1.2 mm)
• ES-12 Copper Beak (Wire feed 0.8/1.0/1.2 mm)
• FS-16 Copper Beak (Wire feed 1.6 mm)

Product Specifications:

—> Fiber Laser 4-in-1 – 3,000W <—

• Power: 3,000W
• Laser Wavelength: 1080±10 nm
• Operational Mode: Continuous / Pulsed
• Power Range: 10-100%
• Beam Diameter: 25-50 µm
• Sighting: Visible Glow
• Fiber Length: 10 m
• Welding Speed: 0-120 mm/s
• Applicable Thickness (Welding): <3.5 mm (Material dependent)
• Wire Feeder Speed: 380-6000 mm/min
• Wire Diameter: 0.8/1.0/1.2/1.6/2.0 mm
• Cooling Mode: Chiller Water Cooling
• Operating Environment: 10-40°C, 10-85% humidity (non-condensing)
• Rated Output Power: 8 kW
• Operating Voltage: 220±20 V, AC, PE, 50-60 Hz
• Machine Dimensions: 1060x505x1120 mm
• Machine Weight: 250 kg

Laser cleaning provides rapid and effective rust removal. This technology is precise, safe, and user-friendly, making it ideal for removing rust from various material surfaces. Its key advantages include:

• Precision: The laser selectively removes rust only from the target area.
• Safety: The process is environmentally friendly, producing no noise pollution.
• Ease of Use: The laser cleaning machine is intuitive to operate and control, allowing for easy adjustment of power and resolution parameters.

Laser Welding vs. Traditional Welding

Laser welding machines offer significant advantages over traditional welding methods, making them the preferred choice for numerous applications:

1. Speed and Precision: Laser welding achieves higher processing speeds and superior precision.
2. Reduced Distortion: It minimizes thermal distortion, resulting in enhanced weld quality.
3. Cost Efficiency: The inherent precision of laser welding reduces post-processing costs.
4. Versatility: Laser welding opens new application possibilities and effectively handles diverse materials and joint configurations.
5. Ease of Operation: Accessible for operators with varying skill levels.
6. Compact Design: The machines are lightweight and compact.
7. Aesthetic Welds: Produces professional, visually appealing welds.
8. Energy Efficiency: Up to 70% reduction in electricity consumption.
9. Durability: Built for robust industrial use.
10. Warranty: Includes a 1-year warranty.
11. Penetration: Deeper material penetration compared to some traditional methods.

While laser welding offers numerous benefits, traditional methods remain relevant for heavy-duty applications or situations where laser technology access is limited.

Laser Welding Parameters for 3000W Laser Welders